Topic Hubs
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List of Links for the Operations Section of the Metal Finishing Topic Hub™Total Number of Links: 36
Sorted by Resource Type
Article/report Abstract: Review of aqueous cleaning for technical and economic viability; covers operational requirements, and future areas of development Source: Pollution Prevention Resource Center URL: http://www.pprc.org/pubs/techreviews/aqueous/aqintro.html Environmental Protection Agency Sector Notebook: Fabricated Metal Products Notebook Abstract: Comprehensive environmental profile of the industry, TRI data, P2 opportunities, regulatory issues, who and what's going on in the industry Source: US Environmental Protection Agency URL: http://www.epa.gov/compliance/resources/publications/assistanc e/sectors/notebooks/index.html Guides to Pollution Prevention: The Metal Finishing Industry (EPA/625/R-92/011) Abstract: Overview of major metal finishing operations that generate waste, and opportunities in source reduction and recycling. Call 800/490-9198 and request document number 625R92011. Source: US Environmental Protection Agency URL: http://oaspub.epa.gov/eims/eimsapi.dispdetail?deid=42434 Profile of the Metal Finishing Industry [PDF] Abstract: Profile of the industry and describing the typical manufacturing steps. It presents an overview of the chemicals, technologies, and processes used in this industry." Source: Waste Reduction Institute for Training and Application Research URL: http://www.p2pays.org/ref/01/00883.pdf UV Powder Reaching New Markets Abstract: UV powder coatings are an energy-efficient option for coating massive metal parts (engine blocks, iron light pole bases, I-beams), that act as a heat sink during processing. UV reduces oven time and temperature. Source: Products Finishing Online URL: http://www.pfonline.com/articles/120101.html 
Audio/video Abstract: The video shows production of metal hardware and a powder coating which reduces VOC emissions. (It also shows the production and packaging of plastic items). Source: Pollution Prevention Regional Information Center URL: http://www.p2ric.org/Video/details_videoclip.cfm?chapter_id=84
Case study/success story Abstract: Case study on efforts to reduce rinse water and sludge disposal in the nickel plating operation using an atmospheric evaporator system. Topics include: process description, test description, test set-up and operations, test results and analysis Source: North Carolina Department of Environment, Health, and Natural Resources URL: http://www.p2pays.org/ref/02/01055.pdf First Custom Coater to Install UV Powder Line Abstract: H&G Powder Painting custom coats metal for automotive, hardware, lawn products, and heat-sensitive substrates (including preassembled motors). They have extensively researched and utilized UV powder coating. Source: Fusion UV URL: http://www.fusionuv.com/news_events/press_releases/index.asp?p ressid=28 Improving the Design and Operation of Roll Coating Equipment to Reduce Paint and Clean-Up Wastes Abstract: Case study on improving the design and operation of roll coating equipment at a metal coating facility to reduce paint and clean-up wastes. Source: Wisconsin Department of Natural Resources URL: http://www.p2pays.org/ref/04/03151.htm
Chapter Abstract: Chapter 5 of the NC Water Efficiency Manual addresses the metal finishing industry's water usage Source: North Carolina Division of Pollution Prevention and Environmental Assistance URL: http://www.p2pays.org/ref/01/0069209.pdf
Fact sheet/checklist Abstract: Background, existing and emerging technologies and p2 strategies for metal finishing Source: US Environmental Protection Agency Office of Research and Development URL: http://www.epa.gov/nrmrl/pubs/625r94007/625r94007a.pdf Blast Cleaning Technology Handbook Abstract: Overview of how blast cleaning is used; different abrasive and media selection criteria, and media recycling and safety concerns Source: Parts Cleaning Magazine URL: http://www.p2pays.org/ref/13/12004.htm Choices for Cleanliness Verification Abstract: Defines general processes and technologies in cleanliness verification, which is important in quality control and producing parts/products that don't fail later Source: Parts Cleaning Magazine URL: http://www.p2pays.org/ref/13/12911.htm Dry Filter Paint Booth Conversion Abstract: Technical and economic info on the conversion of waterwall paint booths to dry filters Source: Naval Facilities Engineering Service Center URL: http://www.p2pays.org/ref/01/00598.htm High Transfer Efficiency Paint Spray Systems [PDF] Abstract: Technical and economic issues on high transfer efficiency equipment, including HVLP, airless, air-assisted, and electrostatic spray guns Source: Naval Facilities Engineering Service Center URL: http://www.p2pays.org/ref/01/00614.pdf Liquid Electrostatic System Operation Goal: Maintaining Maximum Efficiency Abstract: Tips on operator training, parts grounding, and paint checks while using bells and disks in liquid paint for high efficiency precision painting Source: Industrial Paint & Powder Expo URL: http://www.p2pays.org/ref/01/00002.htm Non-Cyanide Plating Processes Abstract: Discusses alternatives to traditional cyanide plating processes, such as zinc, zinc alloy, tin alloy, copper, and cadmium Source: Massachusetts Toxics Use Reduction Institute URL: http://www.turi.org/content/view/full/1891 Waste Minimization in Metal Parts Cleaning [PDF] Abstract: Overview of parts cleaning. Detailed waste minimization approaches for specific classes of cleaning, and substitution alternatives Source: US Environmental Protection Agency URL: http://www.p2pays.org/ref%5C02/01064.pdf
Manual/handbook/curriculum Abstract: Describes a typical metal finisher's environmental management system (EMS) and offers ideas and benefits for similar businesses for implementing EMS. Source: Texas Commission on Environmental Quality URL: http://www.tceq.state.tx.us/comm_exec/forms_pubs/pubs/gi/gi-30 4a.html A Pollution Prevention Resource Manual for Metal Finishers Abstract: Practical guide, including discussions of the regulatory environment, waste reduction techniques, and a vendor matrix table Source: URL: http://www.epa.state.oh.us/opp/mfrm.txt A Primer on Waterborne Coatings Abstract: Makes case for waterborne coatings over solvent-based, which can reduce costs and volatile organic compound (VOC) Source: Georgia Pollution Prevention Assistance Division URL: http://www.p2ad.org/documents/ma_waterbourne.html Conductivity Controls in Water Rinsing, Cooling Towers, and Boilers Abstract: Overview and Guidance on using conductivity control systems to reduce water and chemical use in rinse tanks, boilers and cooling towers. Source: Pollution Prevention Resource Center URL: http://www.pprc.org/pubs/pubslist.cfm#technologies Environmental Management Systems: A Guide for Metal Finishers [PDF] Abstract: A comprehensive guide to implementing an EMS developed specifically for metal finishers of all sizes - covers costs and benefits of an EMS Source: NSF International URL: http://www.p2pays.org/ref/03/02853.pdf Hard Chrome Pollution Prevention Demonstration Project - Interim Report Abstract: Assistance for hard chrome metal finishing operators to comply with Environmental Protection Agency's chromium emissions MACT standard Source: US Environmental Protection Agency URL: http://www.nmfrc.org/fdocs/crcsi/title.htm Pollution Prevention for the Metal Finishing Industry. A Manual for Technical Assistance Providers [PDF] Abstract: A 'synthesized' packet from a review of over 700 current resouces - covers general P2 options, issues specific to each process line, case studies, alternative processes and facility design. Source: Northeast Waste Management Officials' Association (NEWMOA) order URL: http://www.newmoa.org/prevention/topichub/23/NEWMOAmanual.pdf
Periodical Abstract: Searchable archives of articles covering research, case studies and developments in product finishing, including metal plating and coatings. Source: Products Finishing Magazine URL: http://www.pfonline.com/past.html
Proceedings Abstract: Panel discussion between technical experts on various CO2 technologies, covering specific process descriptions, applications, advantages and limitations Source: CleanTech'99 URL: http://www.p2pays.org/ref/04/03285.pdf Pollution Prevention in Metal Finishing: Plating Abstract: Roundtable discussion results of metal platers - including information needs for decision-making, technical and regulatory challenges, new p2 approaches. Also discussed better transfer of industry information Source: Pollution Prevention Resource Center URL: http://www.pprc.org/pubs/metalfin/rt_toc.html
Web site Abstract: Extensive survery of metal manufacturers and finishers in Georgia provides insights on industry practices, P2 and barriers to P2, and host of other issues Source: Georgia Department of Natural Resources URL: http://www.p2ad.org/documents/ma_fabmetal.html Guide to Cleaner Technologies - Organic Coating Replacements [PDF] Abstract: Clean coatings technologies include: powder, high solids, water-based, UV cured, electron beam-cured, radiation induced thermally cured, component reactive liquid, vapor permeation or injection cured and supercritical CO2. Source: URL: http://www.p2pays.org/ref/02/01049.pdf Metal Finishing Industry - Guide Abstract: Overview of common metal finishing techniques, and in-depth discussions of P2 practices and alternatives in plating, rinsing, and prefinishing operations. Also offers general design guidance for a metal finishing facility. Source: Northeast Waste Management Officials' Association and Illinois Waste Management & Research Center URL: http://www.wmrc.uiuc.edu/main_sections/info_services/library_d ocs/manuals/finishing/toc1.htm Metal Finishing Pollution Prevention Opportunities Checklist [PDF] Abstract: Covers materials storage and handling, dragout, rinsing, material recycling, reuse and recovery, process modification, and process operation and maintenance Source: County Sanitation Districts of Los Angeles County, Ch2MHill URL: http://www.p2pays.org/ref/23/22393.pdf National Metal Finishing Resource Center (NMFRC) Abstract: Membership oganization - provides comprehensive environmental, technical, and p2 resources - including database of publications, compliance assistance tools, industry specifications, and tools Source: National Institute for Standards and Technologies URL: http://www.nmfrc.org/ National Metal Finishing Resource Center's TRI Resources Abstract: Report on Lead and TRI reporting, a lead reporting threshold worksheet, a TRI ask the expert feature, and question-and-answer archive for TRI reporting. Source: National Metal Finishing Resource Center URL: http://www.nmfrc.org/trimain.cfm On-Line [Component of] Metal Finishing Magazine Abstract: Site includes information resources and articles for professionals in metal finishing, including most metal finishing technologies and processes. Also includes a list of suppliers in the industry. Covers P2 and other topics. Register free for qualified Source: Metal Finishing Magazine URL: http://www.metalfinishing.com/magazine/index.html Radtech: UV Powder Coating Abstract: Publications, frequently asked questions, and access to experts specializing in UV powder coating technology development. Link to excellent guide: "UV Powder Coating Application Guide". Source: RadTech Europe URL: http://www.radtech-europe.com/templates/mercury.asp?page_id=15 88
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